Manufacturing (MRP)

  • Manage

    Manufacturing orders

    Manage your products into assembly lines or manual assembly.

    Work orders

    Launch production of items needed in the final assembly of your products.

    Barcode

    Use barcode to speed up your manufacturing operations: lot or serial number scanning, start/pause/stop stopwatch, trigger a maintenance request, move to the next step, etc.  

    Repair orders

    Manage repairs of items under warranty or as a service.

    Editable MOs

    You are now able to consume other products despite what was initially planned and edit MOs once they are done.

    Unbilled orders

    Disassemble a finished product and recuperate components.

     


     

    Schedule & Plan

    Plan manufacturing

    Get a clear view on your whole planning and easily reschedule manufacturing.

    Organize work orders

    Have access to all available resources and plan ahead with your production.

    Manage Bill of Materials

    Keep track of availability of items in stock and production time.

    Workcenter Capacity

    Use the MRP Scheduler to schedule your work at each workcenter, based on their OEE and capacity.


     

    Flexible Master Data

    Create multi-level Bills of Materials

    Set a Bill of Materials within another in order to manufacture components of a product in another Bill of Materials.

    Optional routing

    Create new routings for work orders in order to sequence your production depending on the routing used.

    Version changes

    Allow your products to evolve and add configurable options when creating orders.

    Kits

    Using the Kit feature, your salesperson will be able to sell products that will be delivered as a set of components to assemble.


     

    PLM

    Versioning

    Easily get differences between versions to track changes.

    PLM

    Track versions of products and ECO’s as well as their respective documents. Merge different ECO’s corresponding to the same BoM.

    Engineering Changes

    Track changes with a great kanban process for ECOs.

    Document Management

    Store plans and worksheet directly on bill of materials and routings.


     

    Quality

    Control Points

    Automatically trigger quality checks for the manufacturing department.

    Quality Checks

    Deploy your statistical process control easily with checks.

    Quality Alerts

    Organize your work using the kanban view of quality alerts.


     

    Maintenance

    Preventive Maintenance

    Trigger maintenance requests automatically based on KPIs.

    Corrective Maintenance

    Trigger corrective maintenance directly from the control center panel.

    Calendar

    Schedule maintenance operations with a calendar.

    Statistics

    Get all maintenance statistics computed for you: MTBF.


     

    Workcenter Control Panel

    Tablets

    Set tablets on every work center to organize their work efficiently.

    Record production

    Register productions, scan products, lots or serial numbers.

    Worksheets

    Display worksheets directly on the work center with instructions for the operator.

    Misc Operations

    Scrap products, create quality alerts, perform checks, right from the work center.

    Alerts

    Use alerts to show changes or quality checks to the operator.

    Work order steps

    Define multiple steps in a work order and link them to worksheet pages: scan a product, take a picture, quality control, etc.


     

    Reporting

    Traceability

    Get a full upstream traceability report on the components used during the manufacturing process

    Cost analysis

    Track the cost of each manufacturing order based on the cost of the components and on the cost of your operations (labor or material).

    Overall Equipment Effectiveness

    Analyze your work centers loads, the productivity losses and track your overall equipment effectiveness (OEE)